
911 AirDrop™ :: HAB
Rapid-Deploy Shelter Infrastructure System
​Patent Pending
Create a scalable, air-deployable, long-term housing and infrastructure system capable of transforming disaster relief, refugee support, and impoverished villages into self-sufficient, insulated, and medically supported communities in less than 48 hours.
I. SYSTEM OVERVIEW
-
911 HAB Core : Inflatable-to-structural housing unit hardened via foam-injection
-
911 SkidBase : Manifold base with plug-and-play HVAC, plumbing, power, water/sewer
-
911 AirDrop Platform : Autonomous drone and parachute-based delivery of shelter kits
-
911 Utility Add-Ons : Solar, HVAC, foam cure kits, filtration, waste-to-energy, cold-chain
-
Sub-Brand Extensions : Greenhouses, mobile clinics, food pod storage, nutrition, wells
-
911 MfgCell : Onsite manufacturing module with seam welders, cutters, and field-scale vinyl production
II. UNIT SPECIFICATIONS (PER HAB)
-
Footprint : 12 ft x 20 ft (240 sq ft)
-
Stackable : Yes, 2-story capable
-
Deployment Time : Less than 4 hours
-
Lifespan : 7 to 10 years field-rated
-
Insulation : R-18 to R-30
-
Fire Rating : Class A (ASTM E84)
-
Cost per Unit : $155 to $200 (mass production)
III. FOAM AGENT CANDIDATES
-
Water-Blown PU Foam : CO2-expanding rigid foam, Cheap, safe, strong, Needs expansion tuning, mass scalable
-
Self-Foaming Epoxy Resin : High structural rigidity, Strong, adheres to vinyl, Higher cost, slower cure
-
UV-Cured Structural Foam : Hardened on-demand, Fast outer-shell hardening, Requires UV exposure
-
Ceramic-Infused FR Foam : Flameproof and strong, Fire-resistant, insulative, Best for medical or urban deployment
-
Bio-Based Polyol Foam : Agricultural oil-derive,| Eco-friendly, affordable, Ongoing R\&D with suppliers
​​​

​Foam Application Engineering Notes:
-
Wall Fill Volume (Est.): ~70–100 lbs foam per unit @ 2" average thickness
-
Expansion Control: Use pressure-relief ports or staged port fills
-
Cure Heat Management: Reaction temperatures can exceed 200°F; avoid enclosed flashpoints
-
Safety Gear: Ventilation, gloves, full face shield, and suit during injection
-
Pump Spec: 2-part low-pressure spray rig or prefilled mix packs with manual press injectors
IV. FIRE HAZARD MITIGATION
-
Fire retardant additives (boric acid, expandable graphite, TCPP)
-
Intumescent exterior spray-on coatings
-
Foam segmentation to prevent thermal bridging
-
Pressure-relief vent inserts and thermal sensor pouches
V. SUB-BRAND EXPANSIONS
-
911 GreenCrate : Greenhouse pod with hydroponics and vertical farming
-
911 ShowerCell : Shower and sanitation pod with heating and greywater recycling
-
911 ReliefLoo : Compost toilet pod with vent stack and privacy structure
-
911 ChillVault : Refrigerated food/medicine storage with solar input and vacuum insulation
-
WavePod Power : River/ocean kinetic generator for off-grid energy generation
-
911 Kiosk : Triage AI, drone uplink, and communications hub with diagnostics
VI. CENTRAL UTILITY HUB
911 UtilityHub
-
Powers up to 10 HAB units via:
-
Gravity-fed plumbing lines
-
Centralized HVAC trunk
-
12V/24V/48V DC microgrid output
-
Potable/grey/black water routing
-
Roof-top solar, waste digesters optional
-
Connects via snap-in bridge manifold arms​​
VII. EXTERIOR COATING AND AESTHETIC TREATMENT
-
Spray-on coatings provide:
-
UV protection to prolong vinyl lifespan
-
Weather resistance and color customization
-
Mold/mildew resistance with breathable sealants
-
Color-coded zones for wayfinding, aesthetics, or local identity
Options include textured elastomeric paint, silicone-acrylic blends, and fire-rated ceramic coatings
VIII. COMPARABLE RAPID HOUSING SYSTEMS


IX. FINANCIALS – ULTRA-LOW COST STRATEGY

X. IMPACT MODEL
-
$200/unit = 5x cheaper than UN shelters, 50x cheaper than container homes
-
1,000 units = shelter for 4,000 lives with UtilityHub and Kiosk integration
-
Scalable deployment via drone, truck, or parachute
-
Nutritional, spiritual, and clinical support via sub-brand pods
XI. STRATEGIC EDGE
-
No existing competitor offers hardened foam-based inflatable shelters with infrastructure interconnectivity
-
$200 target puts permanent shelter within reach of every aid organization
-
Fully modular “Village Drop Kit” can transform any remote or disaster-stricken zone in hours
-
Field production enabled via ManuCell to scale output on-site in remote or high-need regions
